Shutdown, Turnaround
& Outage Planning (STO)
Optimize your STO performance to minimize downtime and maximize efficiency.
Make Your Plant Turnarounds Efficient and Effective
A plant shutdown or turnaround marks a critical phase in the lifecycle of a plant, ensuring its ongoing efficiency and safety.
These shutdowns are complex endeavours that demand meticulous planning over many months or even years to execute successfully and on schedule. Coordinating human resources, equipment, and parts requires unwavering commitment from suppliers and labour providers to adhere to deadlines.
For decades, Swagelok has been recognized for providing high-quality fluid system solutions designed to withstand demanding operating conditions. Swagelok Malaysia provides technical expertise, engineering services, manufacturing capabilities, and product offerings can be highly beneficial and contribute to a successful shutdown or turnaround project.
Support Shutdown/Turnaround Process in Chemical Plant
From strategic planning to final reflection, Swagelok can be your partner at every step, offering support in all five stages of a typical shutdown project.
Strategic Planning
We help identify and manage turnaround risks through a comprehensive risk framework, understand your project goals, and leverage our global experience to provide readily available and cost-effective solutions.
Detailed Planning
Our Engineering Services Team assists in setting scope priorities through site assessments and evaluations of plant systems. We also provide support in system design, procurement planning, and identifying long lead time items to ensure timely delivery.
Organizing
We identify and order long lead time items to prevent future delays. Additionally, our Training Team enhances the skills of your staff in safe component installation, while our fabrication team pre-assembles panels and systems to expedite onsite work.
Execution
We provide support throughout the turnaround with vendor managed inventory, technical assistance, and tool hire, drawing on our project experience to ensure smooth operations.
Reflection
We help review the outcomes to facilitate learning and improvement for future shutdowns. We can also perform leak evaluations to ensure your plant operates efficiently and leak-free in future.
Our Turnaround Services
We provide a range of turnaround services designed to keep your plant running smoothly. Minimize downtime, improve efficiency, and ensure reliable data from your instruments with our turnaround solutions.
Fluid System Evaluation and Advisory Services (FSEAS)
Partner with us to identify and mitigate risks across your fluid systems, including issues such as fluid leaks resulting from improper component installation or selection, inefficient system designs, or the use of incorrect materials for the application.
Gas Distribution Program (GDP)
Optimize your operations with standardized, customizable, and well-documented gas distribution systems by enhancing the process accuracy, repeatability, and uptime, all while prioritizing operator safety. Benefit from our comprehensive gas delivery and pressure control advisory services, designed to support facilities in achieving peak efficiency while ensuring the well-being of their personnel.
Sampling System Evaluation and Advisory Services
Enhance the reliability of your process analyzer and grab sampling systems through our thorough assessment, spanning from process tap to analyzer, aimed at identifying and addressing any potential issues.
Equipment Repair and Rental
Discover the ultimate solution for your equipment needs with both our equipment rental and repair services. Rent from us and enjoy the high-quality equipment that meets your requirements. And when your equipment needs fixing, we are here to restore its functionality and extend its lifespan. Our team of skilled technicians is dedicated to delivering prompt and efficient repairs, ensuring minimal downtime for your operations.
Benefit from Our Training
Explore a range of training programs aimed at improving your ability to manage turnarounds safely, efficiently, and on time.
Essential Training in Fluid System Fundamentals
Swagelok® Essentials training offers essential skills for developing, constructing, and sustaining reliable fluid systems. Delivered by Swagelok-certified instructors, these courses equip you with the foundational knowledge and techniques necessary for building and maintaining high-performance fluid systems.
Tubing System Training Program (TSTP)
This globally standardized workshop is crafted to provide your team with comprehensive instruction on industry-leading practices for ensuring the integrity of tubing systems. Covering topics such as ferrule tube fitting installation, inspection procedures, tube bending techniques, and more. This training ensures thorough knowledge transfer to optimize system performance.
Materials Science
Swagelok® Materials Science Training equips you with the knowledge to select the most suitable corrosion-resistant materials, ensuring leak-tight and efficient operation of fluid systems. This course covers the properties of specific alloys resistant to corrosion, their mechanisms, material behavior, and the influence of industry standards on material selection.
Need more information, support, or quotation?
Give us a call at 603.8084.1818 or email us.